Key Sectors — Manufacturing IT Solutions

IT & OT Security for
East Tennessee Manufacturers

Manufacturing requires managing two technology environments simultaneously — IT systems in the front office and OT systems on the plant floor. Crestline Technologies bridges both, delivering the network security, compliance-aware support, and system integration that keeps production running and supply chain requirements met.

CMMC Level 2 Readiness
·
OT/ICS Network Segmentation
·
24/7 Production Monitoring
·
MES/ERP Integration
·
Knoxville-Based Team
Proactive
Monitoring and support designed to reduce downtime
CMMC/NIST
CMMC/NIST 800-171 aligned support for DoD supply chain manufacturers handling CUI
24/7
Monitoring for both IT and OT environments — production systems watched around the clock
60%
Faster incident response for manufacturers on active CrestOne managed plans

IT and OT: Why the Difference Matters

Manufacturing companies operate two fundamentally different technology stacks. Most IT providers only understand one of them — and treating OT like standard IT creates serious security and uptime risks.

Information Technology (IT)

Business Systems & Office Infrastructure

Standard IT environments running the business — email, ERP, MES, file systems, and the office network. These systems live in the commercial technology world and are managed with standard IT security practices.

  • ERP and MES platforms (SAP, Oracle, Infor, Epicor)
  • Microsoft 365 and email infrastructure
  • File systems and document management
  • Business analytics and reporting platforms
  • Employee workstations, laptops, and mobile devices
  • Standard IT security controls — EDR, MFA, backup, patching
Operational Technology (OT)

Plant Floor & Production Systems

OT systems control physical production processes. They often run legacy operating systems, can't be patched without vendor approval, and require specialized handling — standard IT security approaches can cause production outages.

  • SCADA and DCS systems controlling production
  • PLCs, HMIs, and industrial control systems (ICS)
  • Legacy Windows environments that can't be patched normally
  • Industrial IoT sensors and edge devices
  • Historian servers aggregating plant floor data
  • ISA/IEC 62443-aligned security approach — not standard IT

What We Deliver for East Tennessee Manufacturers

End-to-end IT and OT management for discrete, process, and mixed manufacturing operations — from small job shops to multi-site production facilities across East Tennessee.

🛡️

OT/ICS Security

Purpose-built security for plant floor environments — network segmentation separating OT from IT, vendor remote access controls, and monitoring that doesn't risk production disruption.

  • IT/OT network segmentation and DMZ architecture
  • Industrial firewall deployment and management
  • Vendor remote access control and monitoring
  • OT-specific threat detection and response
  • ISA/IEC 62443 alignment assessment
⚙️

MES/ERP Integration

Connectivity between machines, manufacturing execution systems, and enterprise systems — real-time production visibility without manual data entry or disconnected reporting.

  • SAP, Oracle, Infor, and Epicor support
  • Machine-to-MES data capture and integration
  • Barcode, RFID, and scanner system support
  • Production reporting and dashboard management
  • Historian server maintenance and integration
📡

Plant Floor Connectivity

Industrial-grade networking for production environments — reliable Wi-Fi for mobile scanners and HMIs, and the network architecture that supports both production and business systems.

  • Industrial Wi-Fi design and deployment
  • RF heatmapping for high-interference environments
  • Low-latency networking for real-time control
  • Edge device management and support
  • Structured cabling in industrial environments
🔒

Compliance & CMMC

Full CMMC/NIST readiness support for DoD supply chain manufacturers — the 110 NIST 800-171 controls, System Security Plan, and documentation required to keep government contracts.

  • CMMC/NIST gap review and remediation
  • NIST 800-171 control implementation
  • System Security Plan (SSP) development
  • Plan of Action & Milestones (POA&M) management
  • Incident reporting to DoD within 72-hour requirement
☁️

Cloud & Data Management

Hybrid cloud infrastructure for manufacturing data — secure file collaboration, backup, and the connectivity between on-premise production systems and cloud-hosted business applications.

  • Hybrid on-prem and Azure infrastructure management
  • Production data backup and disaster recovery
  • File collaboration for engineering and design teams
  • Cloud migration planning for legacy manufacturing apps
  • CAD file management and version control
🔧

IT Support & Help Desk

24/7 help desk covering both office staff and plant floor technology — with on-site response for hardware failures that stop production and proactive monitoring that catches issues first.

  • 24/7 live-answer help desk for plant and office
  • Proactive monitoring and alert management
  • On-site support across East Tennessee manufacturing sites
  • Equipment lifecycle management and procurement
  • Shift-based support scheduling for 24-hour production

Manufacturing Compliance We Manage

East Tennessee manufacturers — especially those in the DoD supply chain and automotive sectors — face overlapping compliance requirements. We manage them together, not as separate projects.

CMMCCybersecurity Maturity Model Certification — Level 2 for DoD contractors handling CUI
NIST800-171 Controlled Unclassified Information controls — 110 requirements for federal contractors
ISA 62443Industrial Control System security standard for OT/ICS environments on the plant floor
ISO 27001Information Security Management System — increasingly required by Tier 1 automotive OEMs
IATF 16949Automotive quality management — IT controls supporting quality data integrity requirements

How We Onboard Manufacturing Clients

Manufacturing engagements start with separate IT and OT discovery — because the two environments require different assessment methodologies and different remediation approaches.

01

IT + OT Assessment

Separate discovery for office IT and plant floor OT — device inventory, network topology, compliance gap analysis, and production system documentation before any changes are proposed.

02

Segmentation Design

Network architecture plan separating IT and OT environments with appropriate DMZ and access controls — reviewed with your operations team before implementation.

03

Staged Implementation

Changes deployed around production schedules — OT changes during planned maintenance windows, never during active production runs. Every change documented to compliance standards.

04

Continuous Monitoring

24/7 monitoring for both IT and OT environments, quarterly compliance reviews, annual assessments, and ongoing CMMC documentation maintenance for supply chain requirements.

Common Questions From Manufacturers

CMMC (Cybersecurity Maturity Model Certification) is required for all companies in the DoD supply chain that handle Controlled Unclassified Information (CUI). If you manufacture components for defense programs, aerospace, or government contracts — even as a second or third-tier subcontractor — you almost certainly need CMMC Level 2, which requires implementing all 110 NIST 800-171 controls and conducting a formal self-assessment or third-party assessment. Non-compliance can result in contract termination and debarment from future federal contracting.
Yes — this is the core challenge of OT security, and we approach it through compensating controls rather than patching. Legacy SCADA systems, PLCs, and HMIs that run Windows XP or Windows 7 can't be patched without vendor approval and testing — and patching them incorrectly can cause production outages. We use network segmentation, application allowlisting, and monitoring to protect these systems without touching their configurations, in alignment with ISA/IEC 62443 guidance.
All OT-adjacent changes are scheduled during planned maintenance windows and coordinated with your operations team and production schedule. We maintain a change management process that requires documented rollback procedures before any change is executed in a production environment. For IT changes that don't touch OT systems, we use standard change windows that avoid shift changes and peak production periods. We never make unilateral changes to systems that could impact the plant floor.

Keep Production Running. Stay Compliant.

A free manufacturing IT assessment covers your IT/OT environment, CMMC compliance status, and what a managed engagement looks like for your facility and supply chain requirements.

CMMC Level 2 Ready OT/ICS Security Specialists Knoxville-Based Team